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Advantages

  • No requirement of powder spray equipment
  • No requirement of powder spray cum recovery booth
  • No requirement of air compressor
  • No requirement of powder recovery system
  • No requirement of powder recirculation/management system
  • No requirement of air cleaning system/air drier
  • 100% recovery of oversprayed powder
  • Extreme fast production
  • Fully automatic system
  • Minimal apace requirement
  • Fast colour changing - within 2 minutes
  • Low power consumpyion
  • No Pollution
  • Lesser manpower requirement
  • Uniform fluidized thickness
  • Compact and flexible unit
  • Negligible maintenance requirement and cost
  • Infinite life period
  • Trouble-free and comprehensive system
  • Low operation cost
  • Thin Films upto 25um. Covers 250 sq,Feet/kg.
  • Superior, Uniform and reduced Orange Peel

COMPARISION OF OPERATION COST ELEMENT IN TRADITIONAL SYSTEM VIS-À-VIS ELECTROATATIC FLUIDIZED BED SYSTEM

COST ELEMENT
TRADITIONAL SYSTEM
FLUIDIZED BED SYSTEM
Power Consumption (per 8 hrs.shift)
24 kw
1 kw
Powder Recovery
95-97%
100%
No. of Personnels 5 2
Cost of Maintenance Various wear and tear products required.External service personal required for maintenance and fitment of parts

No wear and tear parts, Self-serviceable

Coating Time
(for an area of 1000 sq,Ft)
120 minutes 30 minutes
Space Consumption 200 sq. Ft 30 sq. Ft
Colour Changing Time 20 minutes 2 minutes
Spray System Manual Automatic
Coating Thickness Variant-depending on operator Uniform
Pollution Air and sound pollution No pollution
Health Concerns

Masks for operator. May cause Health problems

No health concerns

 



Coating Procedures

The electrostatic fluidized bed consists of a fully automatic self contained powder coater - at the heart of whichis a box with a sliding top lid.This self contained unit works on a single phase - 300w power supply. It does not require air compressor, filter, powder gun, spray both, powder reclamation system etc. The object to be coated are loaded in the jigs. The jigs are placed inside the powder chamber and after sliding close the lid the unit is switched on for a pre-determined time depending on the thickness required (30-300).Two separately mounted electrodes polarize the powder particles. The powder paint spread previously at the bottom gets vigorously agitated. The DC high voltage simultaneously electrostatically charge this vibrating powder.hence the powder rises to coat the work pieces by pure electrostatic means.powder not deposited on the pieces falls back to the bottom and is once again whirled up in the next cycle resulting in near 100% utilization.100% powder economy is thus guaranteed and expensive cumbersome recovery system are not necessary.

Technical Specifications

SCOPE OF SUPPLY

Complete Automatic powder coating Unit "EASY COAT EFB" ready to operate and consisting of:

  • Integrated Bottom Chamber on castors consisting of the high voltage polarizing circuitry for both powder charging and fluidizing
  • Top Outer Chamer With lid.
  • Inner Colour box chamber with polarizing electrodes
  • Electronic control panel having thickness control time and electronic controls for the "charging polarization electrodes" and the "fluidization polarization electrode".

ELECTRICAL DATA

Single phase AC current, selectable voltage

220V or 230/110V
Frequency
50/60 Hz.
Connected loads 175 VA
Temperature Range +2 0 C to 50 0 C
Nominal Input Voltage 10 V eff.
Output Voltage at source-Top Electrode 60 KVDC - ve
Output Voltage at source-Bottom Electrode 12 KVAC

 

Applications

EASY COAT FEB the worlds most economical machine both for small or large batches and small/medium sized components. It guarantees practically unlimited applications. On all metal parts. insulation parts ceramic, glass, Bakelite, wood, stone, paper, plastic and others, In short, for all parts which can be heated to at least 140 C required for curing the powders.

A FEW OF THE MAJOR APPLICATIONS ARE

  • AUTOMOTIVE INDUSTRY: Bumpers, Grills, Wheel Rims and Caps, Wipers, Head Light Covers Motorcycles and Mopeds...
  • ELECTRICAL INDUSTRY: Rotors, Stators and Coils, Lighting Fixtures, Meters and Control Instrument...
  • INDUSTRIAL ARTICLES: Bicycle Frames, Switch Gear Boxes, Weighing Scales, Tools Die Castings, Straps, Springs...
  • DOMESTIC APPLIANCES: Fans, Mixtures, Sewing Machines, Flat Iron, Geysers, Gas Stoves, Utensils, Air Conditioners.
  • OTHERS: Glass and Cosmetic Industry, Ceramic Industry, Ceramic Tiles, Wooden Handles,Laboratory Instruments, Office Equipment, Imitation Jewellery, Wire Works, Sport Goods, Farm Implements, Architectural Plumbing, Building Hardware, Textile Machinery, Teflon Coatings.

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